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Excerpts From FSF Cabin Air Study

[The following is excerpted from a Flight Safety Foundation study on the risk of Tuberculosis transmission aboard aircraft.  It, quite necessarily, goes into great detail as to the quality of cabin air and how that may affect such transmissions.  All emphasis has been supplied by the editor of http://AirlineSafety.Com.   To read the entire study (Adobe Acrobat .pdf file), go to:  Entire Study.—Ed. ASC]

F L I G H T S A F E T Y F O U N DAT I O N

Vol. 33 No. 4–5 For Everyone Concerned with the Safety of Flight July–October 1998

CABIN CREW SAFETY

Guidelines Enable Health Authorities to Assess Risk Of Tuberculosis Transmission Aboard Aircraft

Based on eight investigations, U.S. health authorities believe that the risk is low for transmission of tuberculosis aboard transport-category aircraft. Nevertheless, the World Health Organization will publish new guidelines by late 1998 for assessing the need to notify passengers and crewmembers who may have been exposed to a person with active TB.

FLIGHT SAFETY FOUNDATION • CABIN CREW SAFETY • JULY–OCTOBER 1998

Tuberculosis (TB) is an airborne disease, and discussion of the risk of TB transmission — or spread of infection — aboard aircraft leads to questions about cabin-air quality.

During the last 10 years, U.S. research on cabin-air quality has been prompted by concerns other than TB, such as complaints of discomfort and unexplained health symptoms from some passengers and crewmembers.

Several investigations in the 1990s by the airline industry, the U.S. government, academic researchers and independent interest groups have focused on airborne microbiological concentrations and other air-quality measures aboard transport-category aircraft. Basic measurements, such as carbon dioxide levels, typically surpassed U.S. regulatory requirements. More investigations are under way, however, and a new industry standard for cabin-air quality is under development.1

The medical director of one U.S. airline said that typical aircraft environmental-control systems (ECSs) are designed, maintained and operated to provide a healthy supply of air to crewmembers and passengers.

Cris Bisgard, M.D., of Delta Air Lines, said, “If you compare air quality in an aircraft cabin to a standard office building, the airplane has far more air exchanges per hour than an office, and the air that comes into the aircraft cabin is sterile.  Cabin air that is recirculated through a [high-efficiency particulate air (HEPA)] filter compares to recirculated air used in operating rooms and infectious-disease containment facilities.”2

Some medical researchers who investigated the risk of transmission of TB aboard transport-category aircraft during the early 1990s said that ECSs probably helped to prevent the spread of airborne bacteria that cause TB infection.3 Although ECSs are designed to meet the standards of worldwide aviation authorities, airlines and aircraft manufacturers have been challenged by various interest groups in recent years to re-examine these standards and conduct research to determine whether ECSs cause discomfort, fatigue and various health symptoms that occasionally have been reported by passengers and crewmembers. Continuing cabin-air research and the new industry standard should help settle debates about cabin-air quality by the early 21st century.

Aircraft ECSs Balance Several Requirements

Aircraft ECSs provide functions that include fresh-air supply, cabin-air circulation, cabin heating, cabin cooling, cabin pressurization, and lavatory and galley vents. In addition to normal cabin-air quality requirements, aircraft flight decks have special ECS-related operational and safety requirements, such as adequate cooling of equipment and removal of smoke or vapors. These requirements are met by systems that provide 100 percent outside air, recirculation systems with filtration, and/or higher rates of air exchange than needed in the cabin.

Components of recent transport-aircraft ECS designs have been engineered to provide a high-quality fresh-air environment, cabin pressure at or below 8,000 feet above sea level, and a comfortable temperature. The source of fresh air is the atmosphere outside the aircraft. Outside air is compressed by the turbine engines and a portion — bleed air — is diverted via the pneumatic system to air-cycle machines (packs), which cool the air.

The temperature of bleed air typically is 482 degrees Fahrenheit (250 degrees Celsius) and it is then cooled to about 234 degrees Fahrenheit (112 degrees Celsius) at a pressure of 450 pounds per square inch (32 kilograms per square centimeter).4 Bleed air is cooled and the pressure is reduced to make it suitable for the aircraft cabin. Each pack is a collection of heat exchangers, turbines, compressors and other components that take bleed air from the turbine-engine compressors and condition it for distribution to the main deck and flight deck. This cooled air is ducted to an air-mix chamber. From the air-mix chamber, the air is directed to various cabin zones within the airplane.

Early jet airliners used 100 percent outside air. This type of system continually exhausts all cabin air through outflow valves while the cabin is pressurized and replenishes the cabin with outside air.

Beginning in the 1970s, designs with air recirculation were developed to make airplanes more fuel efficient. On airplanes with air recirculation, some of the air exiting the cabin is filtered and reintroduced into the air-mix chamber. The rest of the air exiting the cabin is ducted overboard. Because outside air supplied to the cabin is taken from the aircraft’s engines, any reduction in bleed-air usage increases the engine’s efficiency and reduces fuel consumption and operating costs.

Typical cabin-air filters trap nearly all airborne particles. Filters also may be designed to remove from Recirculated cabin air specific aerosols (liquid droplets) that could contaminate bleed air in case of a malfunction, such as a pinhole leak of hydraulic fluid from an engine or auxiliary power unit (APU). Air filters do not remove vapors, but separate odor-removal filters help eliminate specific gaseous contaminants in some designs. During ground operations, the APU provides bleed air for ECS functions, or an external ground air-conditioning unit may supply preconditioned air.

Engineers who designed air-recirculation systems sought to balance cabin-air quality and greater fuel efficiency. Their work responded to concerns about rising fuel prices and fuel availability, affordable airline-ticket prices, depletion of natural resources and environmental issues. The same concerns changed engineering priorities for homes, appliances, motor vehicles, manufacturing plants and office buildings.

In one 1987–1994 investigation of the microbiological composition of cabin air on 45 flights, the researchers said, “Because the high compressor temperatures effectively kill any living organism in the intake air, the air supply is virtually sterile as it enters the cabin air-distribution system. Cabin air is compressed from ambient air at high altitudes. The low humidity at altitude means that the moisture content in the air supply is also quite low. Relative humidities approximate those found in the U.S. southwestern deserts— commonly 10 percent to 20 percent. Such low humidities do not favor microbiological growth.”5

The researchers said that normal airline-cabin air-exchange rates in 1994 typically ranged from 15 per hour to 20 per hour, which compared to 12 air exchanges per hour in a typical office building and five air exchanges per hour in a typical home.

The researchers said, “The microbiologic flora [organisms] within an airline cabin under cruise conditions almost certainly cannot come from external air. Instead, [they are] supplied by the occupants and by those residual organisms present on cabin furnishings at the beginning of each flight.  The amount of contamination is relatively small. It is normally an order of magnitude less than that found on city buses and streets. … Microbiological concentrations appear to be related to [passenger] activity within the cabin.”

Air-recirculation systems were developed primarily to improve fuel economy, but have several benefits that airlines consider in choosing equipment, including lower operating costs, increased range, reduced emission of exhaust gases into the atmosphere, slightly higher cabin-air humidity and lower ozone concentrations in some situations.6

Aircraft with air-recirculation systems have been designed to provide comfortable airflow to the cabin with recirculation fully turned on, continuously mixing equal amounts of fresh air and filtered cabin air, then pumping it overboard through outflow valves. Flight crews typically can select 100 percent outside air temporarily to increase the rate of air exchange for comfort during some operating conditions, to remove odors or to purge smoke or vapors.

On a medium-capacity transport aircraft, one pack is designed to maintain the required fresh-air supply with adequate heating and cooling, and a second pack is provided for reliability and redundancy, but can be used for faster cooling or ventilation rates. In some large aircraft, two packs are needed to provide proper airflow, and a third pack provides redundancy and gives the flight crew the ability to provide faster-than-normal air exchanges or temperature adjustments.

Some epidemiological investigations of aircraft-related TB transmission said that typical patterns of cabin airflow apparently help to dilute and filter out airborne bacteria.7

Air from the air-mix chamber commonly enters near the cabin ceiling, circulates around the cabin and exits near the cabin floor. Much less air moves along the length of the inside of the cabin. Research generally shows that cabin airflow patterns do not entirely eliminate the risk that airborne bacteria will travel from one section to another, but cabin-air circulation, in combination with air filtration, significantly reduces the likelihood.

The preliminary findings of a 1994 investigation by the Department of Environmental Health at the Harvard University School of Public Health, for example, said, “Reduced amounts of outdoor air [aboard the aircraft studied] do not necessarily translate to poor air quality and increased risk of disease. Air cleaning and removal of pollutants mitigate some of the effects of decreasing dilution air. Even with recirculating ventilation systems, oxygen is not depleted, nor does carbon dioxide increase to levels that interfere with respiration. Of concern, however, is the adequacy of the strategies used (i.e., recirculation and filtration) to offset the effects on air quality of reducing the amount of outdoor air produced. … It is evident from our investigation that aircraft ventilation systems [were] not balanced by sections of the cabin.”9

Researchers said that the preliminary bacteria-related conclusions of the investigation, which should not be considered comprehensive, were that more work is needed to characterize exposure to infectious agents in aircraft cabins; airborne bacterial concentrations were slightly higher in airport terminals than during any of 22 flight segments, except three samples taken during deboarding; that overall bacterial counts on airplanes with recirculating air-handling systems tended to be higher than those with 100 percent outside air; and that bacteria recovered were those typically shed from human skin and mucous membranes, and levels were within the range commonly seen in public environments such as schools and office buildings.

Latest Cabin-air Filters Eliminate TB Bacteria

Cabin air-filtration systems — whether certified to HEPA standards or previous standards — have been designed to enhance passenger and crew health and comfort by controlling these contaminants, he said. “The efficiency of our HEPA aircraft filters compares very well with HEPA filters we manufacture for use by hospital patients,” Lundquist said. “There is no way to prevent transmission of some diseases aboard aircraft, but we can reduce the probability of someone becoming ill if they are sitting far away from an infectious passenger. A HEPA recirculation filter will help to prevent other passengers from getting ill.”

Lundquist said that HEPA filters on transport-category aircraft remove particles with an efficiency higher than 99.97 percent at 0.3 micron (one micron is one-thousandth of a millimeter), significantly reducing the level of airborne-particulate contamination. HEPA filters provide the microbial equivalent of outside air to the passenger cabin, he said. The average bacterium has a diameter of about one micron, and strains of M. tuberculosis, which cause TB infection, range from 0.2 to one micron in diameter, Lundquist said. (By comparison, the diameter of an average human hair is about 75 microns.)

“Some people today want 20 cubic feet [0.6 cubic meter] per minute of outside air per passenger, but there is a two percent to four percent increased cost of fuel per year if you don’t recirculate cabin air,” Lundquist said. “The advantage of a recirculation system aboard an aircraft is that you can filter the air so that what comes out the filter actually is cleaner than bleed air. Secondary benefits of recirculating through a filter are that normally low relative humidity increases a small amount for greater comfort and reduces ozone levels.”

Because of the physical properties of airborne particles, Lundquist said, HEPA filters also remove particles smaller than the openings between fibers of filter material. Viruses are 10 times to 100 times smaller than bacteria, for example, but research shows that they are trapped by HEPA filters.

“In HEPA design, there is a ‘most-penetrating particle size’ at which the filter is least efficient,” Lundquist said. “Some viruses get very close to molecular level in size. But when viruses are bombarded by air molecules, they move laterally, not in a straight line. The more lateral motion, the higher the rate of filter efficiency because if a particle touches any fiber in the filter as it passes through, it will be captured. That means we can filter out particles even smaller than 0.3 microns. That is why the HEPA filter is 99.9995 percent efficient for viruses, even though they are smaller than bacteria.”

Scientists first realized that cabin-air filtration could be effective because of U.S. Department of Transportation (DOT) research about the effects of tobacco smoke aboard U.S. aircraft, he said. “We looked at the dispersion of nicotine [from cigarette smoke in aircraft cabins],” said Lundquist. “This data told us how readily something airborne will disperse up and down the aisle, what we call diffusional transport. We found that the circulation of air [from] ceiling to floor is so much greater than along the length of the cabin … it is the dominant airflow pattern. That was great news. There was not a lot of axial mixing — nicotine levels varied by a ratio of 400 to one in different parts of the cabin. This told us that improved filtration of cabin air would be a benefit. We then did some mathematical studies and used the DOT nicotine-dispersion data, working with Boeing on committees of the American Society of Heating, Refrigerating and Air-Conditioning Engineers [ASHRAE]. We proved analytically that a better filter would reduce the dispersion of contaminants throughout an aircraft.”

In early 1998, United Airlines became the first major airline to announce plans to install HEPA filters throughout the airline’s fleet.11  Other airlines also have been specifying HEPA filters for new aircraft in recent years and retrofitting some aircraft, he said. Other recent-generation filters have provided similar benefits in cabin-air quality, Lundquist said, but HEPA technology has become the “gold standard” because of the preference for this technology in health care.

HEPA filters typically are disposable.  Among other advances in aircraft ECS designs recently described by aircraft manufacturers are distribution systems with more main-deck air-distribution zones; ventilation rates that can be regulated based on passenger density in different zones; normal and high-flow operating modes for rapid cabin-clearing of cigarette smoke or odors, if needed; and ECSs that use 100 percent outside air more efficiently than previous designs.

Hospitals also generally choose from two basic types of ventilation systems for dilution and removal of contaminated air: single-pass systems and recirculating systems, said one study of mathematical models for medical-facility environments.

The report said, “In single-pass systems the supply air is uncontaminated, fresh outside air, and after it passes through the ventilated area, 100 percent of that air is exhausted to the outside. In a recirculating system, a small portion of the exhaust air is discharged to the outside and is replaced with fresh outside air, which mixes with the portion of exhaust air that was not discharged to the outside. A minimum of six [air changes per hour] is recommended for TB isolation rooms and treatment rooms. Where feasible, this airflow rate should be increased to 12 [air changes per hour] or more, and in areas where the nature of work is exceptionally hazardous, such as autopsy rooms, airflow rates of 15–25 air changes per hour have been recommended. … HEPA filtration units or ultraviolet germicidal irradiation can be used as a supplement to ventilation control measures in settings where adequate airflow cannot be provided with the general ventilation system alone.”12 These rates compare to typical aircraft systems that provide approximately 20 air exchanges per hour.

Future Standard to Define Cabin-air Quality

In the United States, Federal Aviation Regulations (FARs) Part 25.831 says, “Under normal operating conditions and in the event of any probable failure conditions of any system which would adversely affect the ventilating air, the ventilation system must be designed to provide a sufficient amount of uncontaminated air to enable the crewmembers to perform their duties without undue discomfort or fatigue, and to provide reasonable passenger comfort. For normal operating conditions, the ventilation system must be designed to provide each occupant with an airflow containing at least 0.55 pounds [0.25 kilograms] of fresh air per minute. Crew and passenger compartments must be free from harmful or hazardous concentrations of gases or vapors.”

FARs also specify cabin-air limits for carbon monoxide (not more than one part in 20,000 parts of air), carbon dioxide (not more than 0.5percent by volume, sea level equivalent, during flight) and ozone concentrations (not more than 0.25 parts per million by volume, sea level equivalent, at any time above 32,000 feet, or 0.1 parts per million, sea level equivalent, time-weighted average during any three-hour interval above 27,000 feet).

In Europe, the Joint Aviation Requirements (JARs) include the following standards for aircraft ventilation. JARs Part 25.831 says, “Each passenger and crew compartment must be ventilated and each crew compartment must have enough fresh air (but not less than 10 cubic feet [0.28 cubic meter] per minute per crewmember) to enable crewmembers to perform their duties without undue discomfort or fatigue.” Advisory Circular-Joint (ACJ) 25.831 (a) says, “The supply of fresh air in the event of the loss of one source, should not be less than 0.4 pounds [0.18 kilograms] per minute per person for any period exceeding five minutes. However, reductions below this flow rate may be accepted provided that the compartment environment can be maintained at a level which is not hazardous to the occupant.”

JARs Part 25.831 says, “Crew [compartment] and passenger-compartment air must be free from harmful or hazardous concentrations of gases or vapors. In meeting this requirement, the following apply: (1) Carbon monoxide concentrations in excess of one part in 20,000 parts of air are considered hazardous. For test purposes, any acceptable carbon monoxide detection method may be used. (2) Carbon dioxide in excess of 3 percent by volume (sea-level equivalent) is considered hazardous in the case of crewmembers. Higher concentrations of carbon dioxide may be allowed in crew compartments if appropriate protective breathing equipment is available. [Yves Morier, regulations director of the Joint Aviation Authorities (JAA), said that JAA has proposed an amendment to adopt the text of FARs 25.831 (b) (2) regarding carbon dioxide concentration during flight.13 JAA received public comments in June 1998 and expects to finalize the amendment in early 1999, said Morier.14 The effective date of the amendment to the FARs regarding carbon dioxide concentration was Jan. 2, 1997.]

In 1994, Alan R. Hinman, M.D., M.P.H., director of the National Center for Prevention Services at the U.S. Centers for Disease Control and Prevention (CDC), responded to questions about aircraft air quality before an aviation subcommittee of the U.S. House of Representatives. Hinman said that CDC’s National Institute for Occupational Safety and Health (NIOSH) had applied extensive experience from investigating indoor environmental quality under the health hazard evaluation (HHE) program to study cabin-air quality in transport-category aircraft.

“In 1991, in response to a request by the Association of Flight Attendants [AFA], NIOSH conducted an HHE to investigate potential causes of headache, dizziness, blurred vision, mental confusion and numbness reported by employees [of one U.S. airline],” Hinman said. “NIOSH assessed cabin air quality and reviewed employee medical records and company incident logs to determine whether toxic gases or lack of oxygen caused these symptoms. Measurements of levels of carbon monoxide, ozone, carbon dioxide, nitrogen dioxide, oxygen, temperature, humidity, total particulate and volatile organic compounds did not reveal an environmental cause for the symptoms reported. Review of employee medical histories also did not indicate a work-related etiology [cause or origin] for these illness incidences. NIOSH recommended that the airline continue to monitor cabin air for carbon monoxide levels and that further investigation should examine the roles of other environmental, ergonomic and psychosocial occupational stressors.”15

A 1994 study commissioned by the Air Transport Association of America (ATA) collected cabin-air-quality data during flights aboard two types of transport-category aircraft designed to use 100 percent outside air and two types of transport-category aircraft designed to use a combination of outside air and cabin air Recirculated through filters.

The study evaluated contaminants (respirable particulates, biological organisms [bacterial and fungal] and volatile organic compounds) and environmental parameters (such as carbon dioxide levels, relative humidity, temperature and noise). The study said, among other findings, that the aircraft

environments reviewed were relatively free of dust and other particles that are likely to cause health effects; that levels of airborne microorganisms were well below NIOSH-recommended levels; and that no bacterial or fungal respiratory pathogens were isolated by a medical laboratory that studied air samples.16

Since the NIOSH health-hazard evaluation and the ATA study, however, AFA has continued to monitor reports of health symptoms from its members and to discuss with airlines, aircraft manufacturers and engineering groups a new standard for cabin-air quality.

“AFA is still very interested in the issue of air quality,” said Candace Kolander, AFA’s coordinator for air safety and health. “Complaints from flight attendants vary over time, but air quality remains high on the priority list of issues for AFA.”17

General public interest in aircraft-cabin air quality has not abated since the mid-1990s, said Tony Giometti, ASHRAE’s public relations manager. Representatives of flight-attendant unions from the United States and Canada, manufacturers, engineers and other groups participated in sessions on this topic during the society’s June 1998 meeting in Toronto, Ontario, Canada.18

The focus of attention, Giometti said, has been work on ASHRAE’s proposed Standard 161P, Air Quality Within Commercial Aircraft. A 20-member standards committee comprises representatives of airlines, aircraft manufacturers, airline pilots, flight attendants, environmental-control-system engineers, scientists, the traveling public and other knowledgeable individuals and interest groups, he said.

ASHRAE expects that work on the proposed standard, begun in June 1995, will require another two years.19

ASHRAE Standard 161P will apply to commercial passenger air-transport aircraft certified under FARs Part 25. The standard will define the requirements for air quality in air-carrier aircraft that carry 19 or more passengers, and will specify methods for measuring and testing air quality to verify compliance. The society believes, however, that it may prove difficult to satisfy every person who has expressed concern.

“Considering safe operation of the aircraft, the diversity of sources and contaminants in aircraft-cabin air, and the range of susceptibility in the population, compliance with this standard will not necessarily ensure acceptable aircraft-cabin air quality for everyone,” ASHRAE said.20

Part of the problem has been a common tendency to ignore significant differences between “moving” and “built” environments, ASHRAE said. The committee developing the proposed standard for cabin-air quality believes that the amount of air provided per cubic foot per minute and the number of air changes per hour are not directly comparable between aircraft and buildings, for example. Giometti said that additional ASHRAE research on cabin-air quality is under way.©

 — FSF Editorial Staff

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CABIN CREW SAFETY

Copyright © 1998 FLIGHT SAFETY FOUNDATION INC. ISSN 1057-5553

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